Frequently asked questions

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What is the most commonly used type of racking?

Category: General Adjustable Pallet Racking (APR) is the most popular and versatile pallet racking system in the industry. It provides efficient use of space and immediate access to every load stored using any type of forklift.

What is the difference between racking and shelving?

Shelving and racking systems serve distinct storage purposes based on the size and weight of the items to be stored and the manner of access. Shelving is the ideal choice for organizing smaller or lighter items that are manually picked. This solution offers a wide range of accessories, including bins, dividers, rear and side cladding, designed to cater to your specific storage requirements efficiently. Racking systems are specifically designed for larger and heavier applications. They find their best use in warehouse spaces, where efficient access to stored products is vital. In such setups, various materials handling equipment, such as forklifts, narrow aisle order pickers, etc., are utilized to facilitate smooth and safe product retrieval. By understanding the unique benefits of both shelving and racking systems, you can optimize your storage operations and ensure a well-organized and streamlined storage environment for your business needs.

What is the difference between a rack supported mezzanine and a structural steel supported mezzanine?

A Structural Supported Mezzanine is a specially designed steel structure that offers both open space below and above the mezzanine level. This innovative design allows for greater flexibility in handling larger weight loading requirements and longer spans between supporting uprights compared to rack-supported mezzanines. With a Rack-supported Mezzanine, multi-tier installations can be easily created using shelving, racking, and other storage solutions, thereby providing an efficient and versatile storage system tailored to specific needs. Additionally, the space beneath the mezzanine floor can also be utilized for storage purposes, making the most of the support structure's capacity. This optimizes the available space, leading to a more organized and functional storage facility.

What are the benefits of choosing a Racking Finance option?

A Racking Finance option offers several advantages that can greatly benefit individuals and businesses alike. Some key benefits include: Enhanced Cash Flow Management: Opting for Racking Finance allows you to access immediate funds by using your racking or warehouse equipment as collateral. This improves your cash flow, enabling you to meet various financial obligations such as paying suppliers, covering operational costs, or investing in growth opportunities. Preservation of Working Capital: Rather than tying up your valuable working capital in the purchase of racking equipment, you can conserve these funds for core business activities like expanding your product line, hiring new talent, or investing in research and development. Flexible Financing Terms: Racking Finance providers often offer flexible repayment terms, allowing you to tailor the financing to match your specific cash flow patterns and budget constraints. This adaptability ensures that your financing aligns with your business's needs and growth trajectory. Fast and Convenient Process: The application and approval process for Racking Finance is typically quicker and more straightforward than traditional loans. This rapid access to funds can be crucial, especially when you need to seize time-sensitive business opportunities or address unexpected expenses. Asset-Based Financing: Racking Finance is a form of asset-based lending, which means that the approval primarily depends on the value of the equipment being used as collateral. Consequently, credit history or business performance might carry less weight in the approval decision, making it a viable option for businesses with limited credit history or past financial challenges. Potential Tax Benefits: In some regions, the interest paid on Racking Finance might be tax-deductible, leading to potential tax advantages for your business. Consulting with a tax advisor can help you understand the specific implications for your situation. Improved Equipment Management: Engaging in a Racking Finance option can motivate you to manage and maintain your racking equipment better. Proper upkeep can extend the life of the assets, ensuring they continue to support your business operations effectively. Remember to thoroughly research and compare different Racking Finance providers to find the best terms, interest rates, and repayment options that align with your financial goals and business requirements. Seeking advice from financial experts can also assist you in making an informed decision tailored to your unique circumstances.

What are the key differences between Bolted Shelving and Boltless Shelving?

Bolted shelving and boltless shelving are two distinct types of storage systems used for organizing and storing various items. Understanding their differences can help you make an informed decision when choosing the right shelving solution for your needs. Assembly Process: Bolted Shelving: This type of shelving requires nuts, bolts, and tools for assembly. It involves fastening the shelves and support beams together using these hardware components, making it a more time-consuming process compared to boltless shelving. Boltless Shelving: As the name suggests, boltless shelving doesn't require any nuts or bolts for assembly. Instead, it utilizes a unique design with interlocking components that can be easily assembled and adjusted without the need for specialized tools. This makes the assembly process quick and straightforward. Structural Integrity: Bolted Shelving: Due to the use of nuts and bolts, this type of shelving often provides a higher weight capacity and sturdier construction. It is well-suited for heavy-duty applications and can handle substantial loads without compromising stability. Boltless Shelving: While boltless shelving may not have the same weight capacity as bolted shelving, it still offers sufficient strength and stability for storing moderate to heavy items. It is an excellent choice for most general storage needs. Flexibility and Adjustability: Bolted Shelving: Once assembled, bolted shelving systems can be more challenging to reconfigure and adjust. You may need to disassemble and reassemble parts to make changes, which could be time-consuming. Boltless Shelving: This type of shelving excels in flexibility and adjustability. With its tool-free assembly and disassembly, you can easily reconfigure the shelves or change the height according to your changing storage requirements. Ease of Installation: Bolted Shelving: Setting up bolted shelving may require some technical expertise due to the use of nuts, bolts, and tools. It might be more suitable for users who are familiar with DIY projects or have experience in assembling similar structures. Boltless Shelving: The straightforward and tool-free assembly process of boltless shelving makes it user-friendly and accessible to a broader range of users. Even individuals without any technical background can easily set it up. In summary, if you need a heavy-duty, high-capacity shelving system with a more permanent fixture, bolted shelving is an excellent choice. On the other hand, if you prioritize quick and easy assembly, reconfigurability, and moderate storage needs, boltless shelving would be the preferred option. Consider your specific storage requirements and preferences to determine which type of shelving best suits your needs.

How often should racking be inspected?

In general, this practice relies on common knowledge and must adhere to legal requirements encompassing insurance, Health and Safety policies, internal protocols, and other relevant regulations. According to the Health and Safety Executive (HSE), it is essential to have a 'technically competent' individual perform independent racking inspections at least every 12 months or as mandated by the aforementioned policies.

Why is it important to purchase your racking or storage equipment from a reputable supplier?

When acquiring and setting up your storage equipment, it is crucial to choose a reliable supplier who can furnish appropriate documentation demonstrating compliance with design and installation codes like SEMA, EN, or FEM. By adhering to these standards, you can ensure the safety of your staff, equipment, and products.

What types of decking options are available in racking and shelving?

Types of Decking Options for Racking: When it comes to racking solutions, there are several decking options available, each tailored to meet specific product storage needs. Let's explore these options: Timber Decking: Timber decking is a highly popular and cost-effective choice for racking applications. There are two main types: a. Closed Slatted Timber Decking: This option involves wooden slats fixed closely together on bearers, with a minimal 4 mm spacing between each slat. It provides a stable surface for storing various products. b. Open Slatted Timber Decking: Here, wooden slats are fixed on bearers with gaps of up to 40 mm between each slat. This design allows for improved airflow and visibility, making it ideal for certain storage requirements. Wire Mesh Decks: Wire Mesh Decks have been gaining popularity due to their versatility and safety features. These decks come in various thicknesses and dimensions, specifically designed to suit different racking applications. They can be either electro-galvanized or powder-coated, providing additional durability and resistance to corrosion. Notably, installing mesh decks on pallet beam loading levels prevents products from falling to lower levels in case of pallet breakage. To ensure compliance with safety standards, it is advisable to consult a fire engineer for more information regarding ASIB requirements. Solid Steel Decks: Solid Steel Decks are suitable for heavy-duty Racking and Mini rack systems. These decks are supported on beams with vertical edges, allowing multiple beams on a single level to be joined. This construction creates a robust and hygienic storage pick level, ensuring the safe and organized storage of goods. When selecting a decking option for your racking needs, consider factors such as the type of products to be stored, load capacity requirements, and safety regulations. Each decking solution offers distinct advantages, so choose the one that best aligns with your specific storage demands.

What storage system is recommended for greater storage capacity?

When it comes to storing larger and heavier items, APR Pallet Racking stands out as the most popular storage system. However, there exists a wide range of racking systems that can be tailored and manufactured according to the unique requirements of customers, warehouse space availability, and the nature of the products being stored. Some notable examples include Narrow Aisle Racking, Cantilever Racking, Radioshuttle Racking, Mobile Racking, Pushback Racking, Drive-in/through Racking, Pallet Live Storage, and Carton Flow Racking. Choosing the ideal warehouse solution for your specific needs can be a critical decision. To ensure you make the right choice, it is highly advisable to seek guidance from a professional sales representative. They can assist you in analyzing your requirements thoroughly and provide expert advice on the most suitable racking system that optimizes your storage space and enhances overall efficiency.

How long does pallet racking installation take? Will it disrupt my ongoing operations?

The installation timelines for Pallet Racking can vary based on the scale of the project and the specific warehouse solution chosen to cater to your storage requirements. Naturally, larger projects will entail longer installation processes. However, with proper planning and coordination, even the expansion of existing racking systems in a fully operational warehouse can be efficiently managed. To ensure a smooth installation process, collaboration between your warehouse manager and a professional installer is crucial. Together, they will strategically allocate sections of the warehouse that need to be cleared for the installation. Rest assured, every effort will be made to minimize disruptions to your day-to-day operations during this process. By investing time in careful planning and selecting the right professionals for the job, you can streamline the pallet racking installation and swiftly adapt your warehouse to meet your evolving storage needs.

What types of decking options are available in racking?

Types of Decking Options for Racking: When it comes to racking solutions, there are several decking options available, each tailored to meet specific product storage needs. Let's explore these options: Timber Decking: Timber decking is a highly popular and cost-effective choice for racking applications. There are two main types: a. Closed Slatted Timber Decking: This option involves wooden slats fixed closely together on bearers, with a minimal 4 mm spacing between each slat. It provides a stable surface for storing various products. b. Open Slatted Timber Decking: Here, wooden slats are fixed on bearers with gaps of up to 40 mm between each slat. This design allows for improved airflow and visibility, making it ideal for certain storage requirements. Wire Mesh Decks: Wire Mesh Decks have been gaining popularity due to their versatility and safety features. These decks come in various thicknesses and dimensions, specifically designed to suit different racking applications. They can be either electro-galvanized or powder-coated, providing additional durability and resistance to corrosion. Notably, installing mesh decks on pallet beam loading levels prevents products from falling to lower levels in case of pallet breakage. To ensure compliance with safety standards, it is advisable to consult a fire engineer for more information regarding ASIB requirements. Solid Steel Decks: Solid Steel Decks are suitable for heavy-duty Racking and Mini rack systems. These decks are supported on beams with vertical edges, allowing multiple beams on a single level to be joined. This construction creates a robust and hygienic storage pick level, ensuring the safe and organized storage of goods. When selecting a decking option for your racking needs, consider factors such as the type of products to be stored, load capacity requirements, and safety regulations. Each decking solution offers distinct advantages, so choose the one that best aligns with your specific storage demands.

How much do pallet racking/storage solutions cost?

Each project is customized to perfectly align with your specific storage and operational requirements, making it challenging to provide a standard price upfront. For an accurate and personalized estimate, we encourage you to get in touch with our team of Palian Manufacturing experts. They will be delighted to assist you. Palian Manufacturing also offers a Finance option to further assist their customers.

How does annual racking inspection help my warehouse operations?

The potential risks posed by unreported damages cannot be underestimated, as they have the potential to cause catastrophic consequences. A structural collapse not only leads to product losses but also poses a serious threat of injury to your staff. Therefore, it is crucial to promptly report and address any damages to avoid such dire outcomes. Furthermore, apart from identifying safety risks, a comprehensive evaluation of the overall installation will be conducted, focusing on its utilization and efficiency in its current state. This free assessment will also include a review of the existing structures, and if necessary, safety recommendations will be provided to enhance their stability and security.

What is racking used for?

Racking serves as a versatile solution in optimizing warehouse storage by efficiently removing pallets or product from the floor and arranging them on a purpose-built system. This method effectively maximizes the available floor space, allowing for more efficient storage management. With racking, accessing your pallets becomes a hassle-free task, ensuring swift and easy retrieval when needed. There exists a diverse range of racking systems, tailored to suit various requirements and preferences. Among these, the widely adopted and acclaimed option is the APR Racking system. By implementing racking, you can enhance the overall organization and accessibility of your warehouse. This practical approach streamlines operations and contributes to a well-organized, space-efficient storage environment. Whether you require selective, drive-in, or pallet flow racking, there is a suitable racking solution to cater to your specific needs. The benefits of APR Racking, in particular, extend beyond its popularity. Its reliable design and sturdy construction ensure the safe storage of pallets and ease of use. Additionally, APR Racking allows for flexible configurations, enabling you to tailor the system to your inventory and workflow requirements effectively.

What is the difference between industrial racking systems?

In today's diverse warehousing landscape, Pallet racking systems come in various types, each tailored to meet specific requirements and accommodate different types of products. When considering your warehouse needs and the nature of your stored goods, it's essential to understand the three major categories of Pallet racking: Adjustable Pallet Racking (APR Racking): This solution is designed for storing palletized goods using forklift trucks. The aisles are dimensioned according to the mechanical trucks used, allowing easy access to individual pallets. This type is ideal for warehouses that need flexibility in organizing their stock. Live Storage Pallet Racking: Pallet Live storage is a smart solution that minimizes travel time between storage locations. By employing long storage lanes, it efficiently handles large volumes of commonly picked products. Not only does it optimize storage space, but it also helps in reducing energy costs by limiting lighting to load and unload areas. Mobile Pallet Racking: This innovative system utilizes racks mounted on a mobile base, guided by rails on the warehouse floor. An electrical motor drives the mobile base, enabling it to move along the rails and create one or more access aisles as needed. This space-saving feature maximizes storage capacity while still providing easy access to stored goods. Understanding these different pallet racking options is crucial in determining the best fit for your specific warehouse operations. Whether you need selective storage, high-density storage with quick access, or an efficient space-saving solution, there's a pallet racking type that perfectly aligns with your requirements. Additionally, with the right choice, you can enhance your warehouse's overall efficiency and streamline your logistics operations.

How do you plan a warehouse racking system?

Category: General Most racking companies offer a FREE call-out and DESIGN service, but if you would like to take it into your own hands these are the easiest steps: Step 1: Measure Your Warehouse. Step 2: Identify potential hazards, as you can not place racking bays where there are supporting pillars, doors, firehoses, etc. Step 3: Measure Your Pallets for the racking depth and width. You will also need to know the weight you will be storing on the pallets to get a UDL (Uniformly Distributed Load) carrying capacity for your racking beam. Step 4: Consider your Handling Equipment to offload your pallets as it will affect your aisle space. Step 5: Contact a racking supplier to assist you with the correct racking for your requirements.